Motorola Mitrek repeater conversion by KF8KK

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Mitrek Conversion
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Continuing in the Mitrek conversion, this page shows the PL encoder/decoder card installation, along with the modification to bring the 1 watt 'exciter' (driver) out of the unit for feeding an external power amplifier.

This photo shows the location of the PL board on the left.   

There are three types of PL boards for the Mitrek that I know of.   There is the reed type, the 'code plug' (synthesized PL) type and a board that creates DPL (digital PL) via a 'code plug'.

Creating your own 'code plug', allowing you to select any PL you desire is not hard and just involves a handful of 100k resistors soldered into the proper places.  Information on how to do this is online (and I'll add a link later).

 

One of the things that I find disappointing with the Mitrek PL boards is that they cannot chew gum and spit at the same time.   What?

The Mitrek PL boards cannot decode PL tones while they are encoding them.  If you wish to use the Mitrek PL board for encoding, your life is easy-- as when the repeater goes into transmit, your PL board will also and encode a fine tone.

For those like me, who wish to use the Mitrek PL board for decoding, you must remove a diode and cut a trace in order to keep the board from noticing that the transmitter is active.

The yellow 'A' to the left shows the diode on the back of the 'interconnect board' which I cut out as one of the two mods to the PL system.

The other mod is to break the trace between pin-4 of the PL plug and R38 (47k), which will keep the PL board in receive mode. Analog PL boards only. 

By the way, while I have the interconnect board open, the green 'A' points to the spot where a little jumper is placed between the two sides of the board to enable the 'extender' (noise blanker) often found in the better low-band Mitreks.  

There are three positions for removable jumpers here, I've never looked into what the other two are used for.

 

This view shows the PL board connection to the interconnect board and my little wire tacked on to the pin-5 output of the PL decoder.

At Pin-5 you should find that it goes HI (near 12v) when the PL is properly decoded. 

 

The wire I showed connected to the PL board pin-5 is wired in with a diode and resistor (nicely heat shrinked in red here) and pointed to by the yellow 'D'.

I normally put a diode in line so that I have options to have other devices paralleled in my system, and a 2.2k resistor in series for protection from 'oops'.

The other yellow callouts are showing places where components were removed from the transmitter audio section for the 'flat audio' (a/k/a '9600 baud packet') modification that I put in on the transmitters.

 

Switching gears, I've never liked how the Mitreks heat up after a long ragchew-- even when they are throttled down considerably in power.

When I have a choice, I prefer to use the Micor 100w continuous duty external PA units.  These work fine with just a watt or so of drive and keep the heat out of the Mitreks.   I've also found that the extra chassis space where the Mitrek PA was can be put to good use (multi-tone PL encoder in this view).

The first thing you need to do to perform the 'exciter' modification is to drill a little hole for your coax to escape from the transceiver.

Surely there are more elaborate ways to do this, but if you do it this way, and leave the PA board in the unit, it is possible to quickly restore the unit to full power should you need it later on.  

There's just enough room to run some RG58 (or better) coax next to the t/r relay.


This shows where I connected my 50 ohm coax to tap off the Mitrek driver in a lowband vhf model.

Next to the RG58 you see a green and brown wire, these normally snake around to the right and underneath and connect to the PA interconnect.  You need to feed these to the +12 volts through some resistors (I think 1k or 2k or so --- I forget the values I used-- the trick is to find a value that makes the Mitrek think the power amp is still there and enjoying itself).

This photo shows a UHF Mitrek (Mitrek Plus-- which has rca-phono sockets for the RF connections-- much preferred!).  The black wire is the RG58 which snakes around and connects to the amplifier side of the helical bandpass filters at the output of the exciter/driver.  You want to tap the power here to make use of the filtering.   

If you're really good, you can see the green and brown wires looping around towards the main connector and the +12 'buss bar'.

What is not shown is the PA interconnect board at the bottom where I have removed most of the wires connecting the PA section.  Since it's not used, there's no need to have it fed power, etc.

More will be added here, along with some schematics showing the mods and other interesting anecdotes relating to Mitrek's.

There's a plethora of information on these units and you would be well advised to visit the Repeater Builder Website as there you will find a wealth of great information.

 

Return to the wI0OK/r Glen Arbor repeater page.